Our Product Development Process Explained
Our process has been refined over hundreds of projects. It is based on rapid iterations that produce concrete ideas and tangible prototypes that can be viewed, assessed, tested, and refined.
How Our Process Works
Our proven 4-Step Process reduces your product-to-market time and
development costs by 50%.
Concept Development
Turn your concept into a refined design, assess risk factors, and create architecture plans ready for engineering
Detailed Engineering
Iterate on design features and create full documentation for a pre-production prototype
Prototype and Test
Validate product requirements, confirm usability, secure suppliers and create a fully functioning prototype
Manufacturing Setup
Select the most reliable manufacturer, implement quality-control processes, and oversee production — turning your idea to reality
Frequently Asked Questions
The answer depends on the nature of the work you hire us to do. The work may be support-related where we contribute design or engineering services to your product development team and process. The time required varies from a week to much longer depending on the activities you require from us. When our team takes your product concept from the idea stage all the way to a working product, it may take from 3 to 12+ months to complete the 4-stage design-engineering-prototyping and transfer to manufacturing process. It depends on the complexity of the product being designed.
Once the design concept is captured, engineering decisions are finalized and the product is 3D prototyped and documented, making it possible for manufacturers to bid on making the product in volume.
Our creative design, engineering and manufacturing transfer team finds solutions that differentiate your product and delivers the ‘I love it’ user response. Your design is carefully created to meet product cost that meets business needs. The documentation is well-defined and managed with manufacturers that want to produce it.
Our manufacturing setup experts will help you identify and secure trusted part suppliers and a contract manufacturer (CM) onshore, or offshore, depending on your product objectives and needs.
We can facilitate the prototyping and product builds, from helping coordinate the CM and parts supplier relationships, to overseeing product batch builds, injection tooling approvals, release controlled documentation, quality plans, regulatory testing, Bill of Materials managements, and parts supply coordination.
Yes, we can navigate, negotiate, document and fine-tune product quality during the initial production batch builds and through to continuous production.
Our process ensures we bring value during the development stage, and we transition the product management as your operations team decides to take over manufacturing control.
However, if your business objectives require a more virtual, low-overhead operation, we can also stay on how to facilitate batch production builds.
The Design 1st team works with strategic business teams looking to reduce risk and cost and maximize product value.
We are an excellent fit for business teams new to hardware product development who want an expert team to plug in and move their concept design to volume production. We are experts at network products, wireless app and cloud integrations
Our diverse team of planners, designers, engineers, electronics and supply strategy experts makes the transition from product concept to manufacturing a much more predictable process.
NDA’s ensure confidentiality for both parties during conversations. We provide a mutual NDA where the terms apply to both parties. If your organization has an NDA that requires our signature, we handle this through email.
Development is a multiple-month effort. We recommend that funding is ready for the first few months as we are a work-for-hire organization and new projects require a deposit to start the work, typically covering the first months’ effort.
Designing a new hardware product starts with exploring possible Concept Designs (CD).
Our business, marketing and design teams work with you to plan out key product requirements then configure one, or more, potential product concepts to test and verify with users and buyers.
Our experienced development team will then facilitate and help you define the many product requirements, carry out the creative design and engineering process, examine manufacturing feasibility, and provide an ongoing estimate of the direct product cost as details are filled in and decisions on parts and quality are made.
For a new product concept, the design exploration and the product architecture definition stages typically take 200+ hours, but this timeline depends on the user buyer definition, complexity, and customization of the design relative to product in the market, the number of custom components required, product safety requirements, and the amount of documentation required.
Expert fully integrated product Design / Engineering teams in North America have rates from $125 to $400 USD per hour.
After a phone discussion, we can provide a design budget, based on your project’s specific needs.
Call us for a discussion: 1.877.235.1004 or click here for more information on our development stages.