Category: Year in Review

Design 1st 2025: Year in Review

Design 1st 2025 Year in Review

Design 1st enters its 30th year off the back of its strongest year on record, with 103 products across 16 industries and 41 new clients from North America to Australia.

In 2025, Design 1st delivered 103 products across 16 industries for clients ranging from early-stage startups to established OEMs on six continents. The project mix reflected the full scope of what we do: consumer electronics, industrial equipment, medical devices, health and wellness, cleantech, robotics, and more.

The year brought products from concept to factory floor. SwabBot, a cobot for pharmaceutical tank cleaning, moved into production. Groove Thing went from a garage idea and a successful Kickstarter campaign to volume manufacturing. BlueKit, an IoT education platform, shipped after two years of development. And in the lab, we’re still pushing boundaries with a medical device that uses wireless power to charge an implant inside the human body.

Design 1st 2025 Company Highlights:

  • 103 products across 16 industries, meaning whatever you’re building, we’ve probably solved a similar problem before
  • 134 prototypes shipped out the door, not stuck in CAD
  • 41 new clients trusted us with their products this year
  • 34 in-house staff covering industrial design, mechanical, electronics, firmware, and manufacturing support
  • 4.8 stars on Clutch from clients who’ve been through it with us
  • 3 design awards

Infographics: Design project and company accomplishments in 2025

Trends and Takeaways from 2025

Three patterns showed up across 103 hardware projects this year:

  • Integration wins. AI wearables, connected medical devices, and IoT platforms dominated the mix. These products need firmware, electronics, and mechanical working together from day one, not stitched together at the end.
  • Manufacturing-first thinking. SwabBot, Groove Thing, and BlueKit all made it to production because factory floor realities shaped the design early, not after the prototype worked.
  • Cross-industry problem solving. Sensor tech from mining ends up in medical devices. Power management from cleantech solves wearables challenges. Sixteen industries worth of experience means faster solutions.

Planning a 2026 product launch? Integrate your disciplines early, design for manufacturing before you’re married to your prototype, and find a partner who’s solved similar hardware problems before.

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Published on: January 15, 2026

Design 1st 2023 Year in Review

Design 1st 2023 Year in Review

Design 1st Completes a Successful 2023 Amidst Economic Uncertainty

The product design and development experts identified AI integration, battery innovation, edge AI hardware, and product redesign as key trends heading into 2024

January, 2023 –  Design 1st, one of the most prolific full-service product design-engineering firms across North America, completed another successful year in 2023, closing the year with 84 unique physical products designed, 26 new customers ranging from entrepreneurs, startups, to corporate, 7 products brought to market, 3 industry awards, and 2 New Product Introduction (NPI) trips to China.

The trend of strong client rentention continued in 2023 with 70% of project revenue from existing clients. 

Explore the Design 1st accomplishments of 2023 in the infographic below. (click image to enlarge):

What-Did-We-Accomplish_2023
Growth Highlights from 2023
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2023 Project Breakdown by Industry and Product Type
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Design 1st highlights by discipline
Design 1st Admin, IT, and Sales team highlights.

“These past few years have proved to be both dynamic and disruptive for the manufacturing industry,” said Kevin Bailey, CEO, Design 1st.

“Despite an unpredictable market our team at Design 1st has persevered through and positioned our clients for success during these times. We are excited for 2024, and look forward to reaching new heights.”

Project highlights for Design 1st in 2023 include:

  • 6 innovative AI Devices across consumer, medical, sports and commercial applications containing sensors and edge AI processors for on-device processing.
  • 4 projects involving electric bikes, fintech workstations, and solar charging. 
  • 4 innovative connected devices for the ‘Transport and Logistics’ industry to improve security, and safety when shipping goods.
  • 3 innovative hydroponic growing systems from unique clients across North America, hinting that the future of farming is upon us.
  • 3 Collaborative Robotics (CoBot) projects for commercial use helping human-led processes move faster, safer, and more predictable.


To learn more about Design 1st and past projects, please visit: https://portfolio.design1st.com/.

Explore Design 1st Highlights From Previous Years:

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Published on: January 3, 2024

Design 1st 2020: Year in Review

Design 1st 2020: Year in Review

27 Years Experience

75+ Design Awards

1,000+ Manufactured Products

From Idea to Prototype in as Little as Six Weeks!

Ready to Start?

The Design 1st team met the challenges of 2020 head-on. The result was six new staff members, over 68 unique projects and hundreds of Zoom calls. Take a look at our infographic below to see what our hard-working team accomplished last year.

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Published on: July 14, 2023

Design 1st 2022 Year in Review

Design 1st 2022 Year in Review

27 Years Experience

75+ Design Awards

1,000+ Manufactured Products

From Idea to Prototype in as Little as Six Weeks!

Ready to Start?

Design 1st Achieves Record Numbers in 2022 Despite Challenging Economy

 

Battery innovation, sensor technology, autonomous robotics, and increasing entrepreneurship are among the growing trends happening today.

 

January 10, 2023 – Design 1st, one of the most prolific full-service product design-engineering firms across North America, achieved record numbers across the board in 2022, closing the year with 93 unique products developed, 44 new customers, 38 new customer projects, and 6 industry awards. Additionally, the company helped 15 unique clients complete their first volume production runs in 2022, compared to the 6 client projects launched in the previous fiscal year.

Growth Highlights from 2022
product-development-project (1)
2022 Project Breakdown by Industry and Product Type

For over 25 years, Design 1st has helped guide customers, from entrepreneur to enterprise, through all stages of the product design and development process. Design 1st balances deep expertise in new tech, usability, materials, component supply and risk assessment with global manufacturing expertise and network to provide an end-to-end service. Design 1st has designed and developed over 1,000 products for a wide range of clients that influence millions of people globally.

Key highlights of the year include:
  • 200% increase in industry accolades
  • 150% growth in projects completed and launched to market
  • 45% growth in connected electronics projects
  • 78 new products in development in 2022
Client Product Awards in 2022

“These past few years have proved to be both dynamic and disruptive for the manufacturing industry,” said Kevin Bailey, CEO, Design 1st.

“Despite an unpredictable market our team at Design 1st has persevered through and positioned our clients for success during these times. We are excited for 2023, and look forward to reaching new heights.”

Product Design Trends We See in 2023:

As the world continues to acclimatize to social and economic changes caused by the pandemic, consumers and businesses look to adapt to the new trends that continue to emerge via an altered landscape. Not only did Design 1st play a pivotal role in identifying and helping companies implement these trends through an uncertain economic environment, they did so in 10 distinctive markets, expanding their reach by 43% since 2020. Some notable trends the company identified, and their solutions, are:

  • An increase in unique physical products with innovative battery configurations. As technology advances, consumer expectation increases with it. Batteries, a product typically expected to simply produce power, are now sought to be interchangeable, have a longer lifespan, and even have solar compatibilities. Design 1st helped develop products to fit these needs, such as the swappable battery designed for Levy Electric Scooter, described as the first electric scooter with a swappable battery pack, a solar power pack for electric vehicles, a USB charging station for warehouse and commercial spaces, and custom firmware of existing IoT-connected products to maximize battery life.
  • New sensor technology creating wearable innovation. Since the start of the pandemic, health has become the topic of seemingly every discussion. From respiratory, to neuro, to sleep health, Design 1st has played a role in developing a product to help make the world a healthier place. Calibre Biometrics’ wearable breathing tracker, described as the first in the world, Neurovine’s concussion recovering system, Dreamclear’s compact sleep apnea monitoring system, and Smarter Wake Up’s wearable vibrating alarm bracelet are all wearables that have received the Design 1st touch.
Benchmodel Prototype of Design Client's Headband With Sensors
  • Autonomous robotics. From self-driving cars to delivery robots, autonomous technology continues to improve at a tremendous rate. As these technologies become increasingly integrated into our everyday lives, Design 1st aims to play a large role in its development. In 2022, Design 1st helped create a robotic farming tractor and a robotic sports field turf cutter.
  • The rise of entrepreneurs. Another byproduct of the pandemic is the ascent of entrepreneurship, a trend that Design 1st has witnessed for 27 years. During times of economic turbulence, entrepreneurs shine because, rather than investing capital, they put it to use building innovative ideas and improving existing products. Design 1st experienced this firsthand in 2022, generating 780 leads, a 22% increase from the previous year, and gained 44 new customers. We’ll likely see further growth in 2023 as the economy remains unstable.
Meeting With Entrepreneurs in Design 1st Boardroom
Additional Resources

About Design 1st

Design 1st is one of the most trusted full-service product design firms across North America, with a seasoned team consisting of diverse technical expertise, over 1,000 products developed, and 130 client patents secured. From Startup to Enterprise, we enable companies to quickly scale capabilities throughout their new product development programs by leveraging our core competencies in human behavior, industrial design, mechanical engineering, electronics engineering, embedded firmware, and manufacturing setup. Design 1st’s plug-in experienced team has helped clients transform their physical ideas into commercialized hardgoods products across a variety of industries and influenced millions of people globally. For more information, please visit our website, www.design1st.com, or follow us on LinkedIn.

Media Contact:
Joan Highet
jhighet@design1st.com
+1 (613) 620-3243

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Published on: February 27, 2023

Design 1st 2021 Year in Review

Design 1st 2021 Year in Review

27 Years Experience

75+ Design Awards

1,000+ Manufactured Products

From Idea to Prototype in as Little as Six Weeks!
Ready to Start?

The Design 1st team and our clients met the challenges of 2021 head-on. Over the course of 365 days, we worked on 77 unique projects, oversaw six products move to volume manufacturing, and received award recognition for several innovative projects. See all our highlights below:

2021 Highlights:

1) Six New Projects Launched From Idea to Volume Manufacturing

Launching new physical products to volume manufacturing is tough. It takes time, expertise, funding, and a solid manufacturing strategy to be successful. So when we guide our client’s projects from their idea to the first volume production runs we are thrilled! This past year the Design 1st manufacturing team helped six clients in uniquely different markets to set up their supplier base and their manufacturing operations.

2) Exciting New Client Projects

In 2021, over a dozen of recently started projects will be moving into manufacturing and launching to market in 2022. This represents a 100% increase over our 2021 Client products, managing from the idea right through to their launch. Here are a few of our favorite projects over the past year spanning multiple industries.

3) Awards and Recognition

In 2021, the Design 1st team set a new record for award recognition! Alongside our clients, we won six prestigious awards that reflect our dedication to world-class product development. These awards include product-specific design awards and industry recognition for being a top global b2b design team. View them below:

4) Projects By Industry

In 2021, Design 1st set a new record – 77 unique projects were worked on! We took those 77 projects and spilt them into their respective industries to give an overview of the diversity of expertise and project innovation we work on each year.

5) Design 1st 2021 Company Highlights

Every we round up all the numbers that go into our day-to-day working activities. We use this data to create an annual infographic showing how the Design 1st team grew, stayed busy, and delivered our clients successful new products. We are excited to share this year’s summary below:

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Published on: February 27, 2022

Design 1st 2019 Year in Review

Design 1st 2019 Year in Review

27 Years Experience

75+ Design Awards

1,000+ Manufactured Products

From Idea to Prototype in as Little as Six Weeks!

Ready to Start?

A passionate, creative, hard-working team can get a lot done in 365 days. How much? Take a look at our infographic below to find out:

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Published on: February 25, 2020

Design 1st 2018 Year in Review

Design 1st 2018 Year in Review

27 Years Experience

75+ Design Awards

1,000+ Manufactured Products

From Idea to Prototype in as Little as Six Weeks!

Ready to Start?

A passionate, creative, hard-working team can get a lot done in 365 days.  How much? Take a look at our infographic below to find out:

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Published on: February 25, 2019