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An Inside Look at the Product Development of Commercial High Bay LED Lighting Products
Background & Design Requirements
J2 Lights is a Canadian company with its own manufacturing facilities in China. The Design 1st team helped J2 Lights to design the new high-bay LED light design and transfer it to their low-cost metal forming manufacturing team.
- Match existing J2 Light branded LED light devices
- Compare output of LED to traditional hi-bay lighting
- Create easy to install system to replace existing lights
Design and Engineering Challenges
The LED High/Low Bay is designed to replace HID and Fluorescent products in commercial, industrial, institutional, retail, and sports
lighting applications.
- FEA analysis to understand heat distribution and light paths of several concept designs.
- Test multiple light, power, and shape configurations to maximize lighting, while minimizing power output
- Optimize LED Heat paths for cooler lighting and lower dust accumulation issues
Product Results
The Design 1st team developed an industry-leading, energy-efficient commercial LED light device for J2 Lights through testing, creativity, and technical understanding.
- Seamless transition from product development to volume production in under twelve months
- Wonderful customer feedback about lighting, and easy of product installation
- Now installed in thousands of commercial locations across North America
Industry Leading Technology in Commercial LED Lighting
The Design 1st functions as an extended arm of J2 Lights, allowing us to maintain our position as an innovative leader in commercial LED lighting solutions.
Jeff Hayman
CEO and Founder, J2 LIghts Inc.
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