From there the Design 1st team creates 3D models of the concepts checking over the details and ensuring every surface, edge movement and feature is resolved with critical consideration of the product image, human interaction, materials and manufacturing requirements.

From idea to physical working models, once the technical details and product requirements are met, modelled and reviewed – the 3D virtual design concept is sent Santa’s workshop to be assembled into a working prototype.  In a similar fashion to Santa’s North Pole facilities Design 1st’ onsite workshop has all the tools to build technical products including CNC Machines, micro-saws, cutting machines, epoxies, batteries, bolts, wires, hardware and building materials of all sorts.

For Consiglio’s outdoor heated patio stones the prototyping process involved creating working concrete stone patio blocks that were tested, modified and delivered on the promise to melt the snow as it falls or even after it accumulates.  After some minor tweaks the new product introduction (NPI) phase commenced where the Design 1st engineering team documented every screw, part, assembly and surface treatment in preparation for manufacturing.

Now as Consiglio moves into production cycle the Design 1st acts as a guide helping provide manufacturing introduction, design support, quality control and identifying opportunities for cost savings as the product facilities make last minute improvements.  This holiday season when the snow begins to fall, ice begins to form and sleigh bells are ringing the gifts from Santa’s workshop will put a smile on children’s faces and patio stones designed in our workshop will put a smile on yours!

A joyous Christmas & a Prosperous New Year to All

~Design 1st staff